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The Automatic Turnover Multi-function Cleaning Machine represents a versatile solution for complex cleaning challenges, combining advanced rotation technology with multi-mode cleaning capabilities to address the needs of industries requiring thorough cleaning of irregularly shaped or multi-surfaced components.
Unlike conventional stationary cleaning systems, this innovative machine features a programmable turnover mechanism that can rotate workpieces through 360°, ensuring that all surfaces, crevices, and complex geometries receive equal attention during the cleaning process. This design eliminates manual repositioning of parts, reducing labor costs while improving cleaning consistency and quality. Built with robust materials and featuring intelligent control systems, the Automatic Turnover Multi-function Cleaning Machine delivers exceptional performance across a wide range of industrial applications, from heavy machinery components to precision medical devices.
The centerpiece of the Automatic Turnover Multi-function Cleaning Machine is its precision-engineered turnover system, which can rotate workpieces through a full 360° range of motion with adjustable speed and positioning accuracy. This mechanism utilizes either pneumatic or electric actuation, depending on application requirements, to gently yet securely hold and rotate parts during cleaning. The turnover speed is adjustable from 1 to 10 RPM, allowing operators to optimize cleaning efficiency based on part complexity and contamination level. This comprehensive rotation ensures that cleaning fluids and spray patterns reach all surfaces, including undercuts, blind holes, and intricate geometries that are challenging for fixed-position cleaning systems.
To address diverse cleaning requirements, the machine integrates multiple cleaning technologies into a single system, including high-pressure spray, ultrasonic cleaning, and immersion washing capabilities. The high-pressure spray system delivers pressures ranging from 0.25 to 0.5 MPa, generating powerful jets that dislodge stubborn contaminants including oil, grease, metal shavings, and dust particles. For delicate or highly complex parts, the ultrasonic cleaning mode uses high-frequency sound waves to create microscopic bubbles that implode near surfaces, removing contaminants from even the smallest crevices. This multi-mode approach allows operators to select the optimal cleaning method or combination of methods for each specific application.
The Automatic Turnover Multi-function Cleaning Machine features a sophisticated PLC control system with a user-friendly touch screen interface that enables precise programming and monitoring of all cleaning parameters. Operators can create and store multiple cleaning recipes, each with specific settings for rotation angle, speed, spray pressure, temperature, cycle time, and cleaning mode sequence. The system's memory function stores parameters such as gripper size and optimal rotation patterns for different part types, simplifying changeover between production runs. Optional features include remote monitoring capabilities and integration with factory management systems for enhanced process control and data analysis.
Built to withstand the rigors of industrial environments, the machine features a heavy-duty welded steel frame with SUS 304 stainless steel contact surfaces that provide excellent resistance to corrosion, high temperatures, and chemical exposure. The washdown design with an IP65 protection rating ensures reliable operation even in wet environments, protecting electrical components from water and dust ingress. Safety features include interlocked access doors, emergency stop buttons, and audible/visual alarms for abnormal conditions. A sealed soundproof cover with gas strut assistance minimizes noise during operation while preventing fluid leakage, creating a safer and more comfortable working environment.
The Automatic Turnover Multi-function Cleaning Machine excels at cleaning large, complex components used in heavy machinery and automotive manufacturing, such as gears, shafts, manifolds, and hydraulic parts. The 360° rotation ensures complete cleaning of threaded surfaces, oil passages, and mounting features that are critical to component performance and longevity.
In aerospace and defense applications, where precision and reliability are paramount, the machine provides the thorough cleaning required for critical components including turbine blades, fuel system parts, and structural elements. The combination of turnover rotation and multi-mode cleaning ensures removal of machining residues and contaminants that could compromise performance in extreme operating conditions.
Medical device manufacturers rely on the machine's ability to deliver pharmaceutical-grade cleaning results for surgical instruments, implant components, and diagnostic equipment. The machine's materials and cleaning processes meet strict regulatory requirements, with the capability to achieve residue concentrations below 0.1mg/L when using appropriate cleaning agents and parameters.
For metal fabrication and casting applications, the machine effectively removes foundry sand, scale, cutting fluids, and polishing compounds from castings, forgings, and machined parts. The turnover mechanism ensures that internal passages and complex surface features of cast components receive thorough cleaning before further processing or assembly.
The Automatic Turnover Multi-function Cleaning Machine is available in various configurations to accommodate different workpiece sizes and weights. Standard models can handle parts up to 1200mm in diameter and weighing up to 250kg, with custom configurations available for larger or heavier components. The adjustable gripper system can be customized to securely hold various part shapes, ensuring stable rotation during cleaning.
The machine features programmable rotation speeds and acceleration rates, allowing operators to select gentle handling parameters for delicate components. The gripper system can be equipped with soft contact materials or custom fixtures designed to prevent damage to sensitive surfaces. Additionally, the ultrasonic cleaning mode provides non-abrasive cleaning for delicate parts that might be damaged by high-pressure spray alone.
Yes, the machine is designed to support process validation requirements common in regulated industries. It can be equipped with sensors to monitor and record critical process parameters including temperature, pressure, cycle time, and rotation angles throughout each cleaning cycle. These data can be stored and retrieved for quality control documentation, ensuring compliance with industry standards and regulatory requirements.
The machine is compatible with a wide range of aqueous cleaning solutions, solvents, degreasers, and specialized cleaning agents. The stainless steel construction resists corrosion from most industrial cleaning chemicals. For specific applications, the machine can be configured with material upgrades to handle aggressive cleaning agents. It's important to select cleaning fluids appropriate for the specific contaminants and material compatibility requirements of the parts being cleaned.
Yes, most configurations of the Automatic Turnover Multi-function Cleaning Machine include a dedicated drying station or integrated drying phase as part of the cleaning cycle. Drying methods include hot air blowing, air knife systems, or vacuum drying, depending on the application requirements. The turnover mechanism continues to rotate parts during drying, ensuring water removal from all surfaces and preventing water spots on finished components.
Unlike conventional stationary cleaning systems, this innovative machine features a programmable turnover mechanism that can rotate workpieces through 360°, ensuring that all surfaces, crevices, and complex geometries receive equal attention during the cleaning process. This design eliminates manual repositioning of parts, reducing labor costs while improving cleaning consistency and quality. Built with robust materials and featuring intelligent control systems, the Automatic Turnover Multi-function Cleaning Machine delivers exceptional performance across a wide range of industrial applications, from heavy machinery components to precision medical devices.
The centerpiece of the Automatic Turnover Multi-function Cleaning Machine is its precision-engineered turnover system, which can rotate workpieces through a full 360° range of motion with adjustable speed and positioning accuracy. This mechanism utilizes either pneumatic or electric actuation, depending on application requirements, to gently yet securely hold and rotate parts during cleaning. The turnover speed is adjustable from 1 to 10 RPM, allowing operators to optimize cleaning efficiency based on part complexity and contamination level. This comprehensive rotation ensures that cleaning fluids and spray patterns reach all surfaces, including undercuts, blind holes, and intricate geometries that are challenging for fixed-position cleaning systems.
To address diverse cleaning requirements, the machine integrates multiple cleaning technologies into a single system, including high-pressure spray, ultrasonic cleaning, and immersion washing capabilities. The high-pressure spray system delivers pressures ranging from 0.25 to 0.5 MPa, generating powerful jets that dislodge stubborn contaminants including oil, grease, metal shavings, and dust particles. For delicate or highly complex parts, the ultrasonic cleaning mode uses high-frequency sound waves to create microscopic bubbles that implode near surfaces, removing contaminants from even the smallest crevices. This multi-mode approach allows operators to select the optimal cleaning method or combination of methods for each specific application.
The Automatic Turnover Multi-function Cleaning Machine features a sophisticated PLC control system with a user-friendly touch screen interface that enables precise programming and monitoring of all cleaning parameters. Operators can create and store multiple cleaning recipes, each with specific settings for rotation angle, speed, spray pressure, temperature, cycle time, and cleaning mode sequence. The system's memory function stores parameters such as gripper size and optimal rotation patterns for different part types, simplifying changeover between production runs. Optional features include remote monitoring capabilities and integration with factory management systems for enhanced process control and data analysis.
Built to withstand the rigors of industrial environments, the machine features a heavy-duty welded steel frame with SUS 304 stainless steel contact surfaces that provide excellent resistance to corrosion, high temperatures, and chemical exposure. The washdown design with an IP65 protection rating ensures reliable operation even in wet environments, protecting electrical components from water and dust ingress. Safety features include interlocked access doors, emergency stop buttons, and audible/visual alarms for abnormal conditions. A sealed soundproof cover with gas strut assistance minimizes noise during operation while preventing fluid leakage, creating a safer and more comfortable working environment.
The Automatic Turnover Multi-function Cleaning Machine excels at cleaning large, complex components used in heavy machinery and automotive manufacturing, such as gears, shafts, manifolds, and hydraulic parts. The 360° rotation ensures complete cleaning of threaded surfaces, oil passages, and mounting features that are critical to component performance and longevity.
In aerospace and defense applications, where precision and reliability are paramount, the machine provides the thorough cleaning required for critical components including turbine blades, fuel system parts, and structural elements. The combination of turnover rotation and multi-mode cleaning ensures removal of machining residues and contaminants that could compromise performance in extreme operating conditions.
Medical device manufacturers rely on the machine's ability to deliver pharmaceutical-grade cleaning results for surgical instruments, implant components, and diagnostic equipment. The machine's materials and cleaning processes meet strict regulatory requirements, with the capability to achieve residue concentrations below 0.1mg/L when using appropriate cleaning agents and parameters.
For metal fabrication and casting applications, the machine effectively removes foundry sand, scale, cutting fluids, and polishing compounds from castings, forgings, and machined parts. The turnover mechanism ensures that internal passages and complex surface features of cast components receive thorough cleaning before further processing or assembly.
The Automatic Turnover Multi-function Cleaning Machine is available in various configurations to accommodate different workpiece sizes and weights. Standard models can handle parts up to 1200mm in diameter and weighing up to 250kg, with custom configurations available for larger or heavier components. The adjustable gripper system can be customized to securely hold various part shapes, ensuring stable rotation during cleaning.
The machine features programmable rotation speeds and acceleration rates, allowing operators to select gentle handling parameters for delicate components. The gripper system can be equipped with soft contact materials or custom fixtures designed to prevent damage to sensitive surfaces. Additionally, the ultrasonic cleaning mode provides non-abrasive cleaning for delicate parts that might be damaged by high-pressure spray alone.
Yes, the machine is designed to support process validation requirements common in regulated industries. It can be equipped with sensors to monitor and record critical process parameters including temperature, pressure, cycle time, and rotation angles throughout each cleaning cycle. These data can be stored and retrieved for quality control documentation, ensuring compliance with industry standards and regulatory requirements.
The machine is compatible with a wide range of aqueous cleaning solutions, solvents, degreasers, and specialized cleaning agents. The stainless steel construction resists corrosion from most industrial cleaning chemicals. For specific applications, the machine can be configured with material upgrades to handle aggressive cleaning agents. It's important to select cleaning fluids appropriate for the specific contaminants and material compatibility requirements of the parts being cleaned.
Yes, most configurations of the Automatic Turnover Multi-function Cleaning Machine include a dedicated drying station or integrated drying phase as part of the cleaning cycle. Drying methods include hot air blowing, air knife systems, or vacuum drying, depending on the application requirements. The turnover mechanism continues to rotate parts during drying, ensuring water removal from all surfaces and preventing water spots on finished components.
